CENTRIFUGE MADE BY


Our Horizontal Pharma Peeler is a batch type automatic / semi automatic filtering centrifuge. The axis of rotation of the basket in this centrifuge is horizontal. It is ideally suited for a clean room installation - “through the wall” using a flexible membrane as required in pharmaceutical applications. We can construct the centrifuge in Stainless Steel, Carbon Steel, Fluro Polymer Lining/Coating (Halar-ECTFE, PFA, etc.), can also be provided on the exterior body for protection against spillage and atmospheric corrosion.
  
 
Fully opening outer body giving full access to basket (inside, outside and rear), peeler knife, and other inner parts for cleaning, inspection, validation and swab tests.
  
Incompliance with cGMP and FDA guidelines.
High value and high quality products, cleaning in place system validation , sterile processing in the clean room atmosphere.
 
The combination of filtration and drying operation: As both the operations are performed in separate equipment (Centrifuge and Dryer respectively) ; the system has a distinct advantage over filtration + Drying Systems.
 
 
Best for a “through the wall” installation – with complete separation of the process area (feed, wash, solid discharge) from service area (liquid outlet, motor, hydraulic power pack, bearing housing).The entire bearing housing is removable from the service area.
 
 
High speed rotating machines, classified as HIGH G centrifuges.High centrifugal force for fast filtration and low residual moisture.
 
Designed for ease of cleaning and validation with full access to all process wetted parts, assured by a fully open able casing.
 
 
An effective residual heel removing system ensures almost complete removal of the cake after each centrifuging lots. Residual Heel removal for optimum solids recovery.
 
The CIP cleaning system ensures effective and faster cleaning of centrifuge internal for product.
 
Entire operation in a Nitrogen blanketed atmosphere.
Self draining design for minimum retention of liquid.
High centrifugal force for fast filtration and low residual moisture.
Mounting on Anti vibration mounts – eliminating a heavy foundation. The centrifuge is suspended over four points on vibration isolating spring inputs. The vibration isolating mounts are of maintenance free design, designed with springs and filled with viscous fluid to arrest vibrations.
 
 
 
Cycle of Operation

Slurry is fed into the rotating basket using a feed pipe.
Washing (using a wash pipe) and dewatering cycles are carried out. Liquid is discharged through a sloping discharge pipe at the lowest point.

Solids are peeled using a full-length knife and are discharged by gravity from a nozzle on the front of outer body. The centrifuge is designed to perform feeding, washing and peeling at maximum speed depending on material characteristics.

Optional Features

Hydraulic clamping ring for outer body As an Option the outer body  can be held to the frame with single clamping ring avoiding individual clamps which can save the precious time of batch change over.
 
Cake monitoring system-The thickness of the cake actually built up in the Centrifuge is monitored continuously with the help of this system. This can be monitor by one of the alternative. Mechanical Feeler Type, Electronic Capacitance, Ultrasonic Non contact Type.
 
Vibration monitoring system.
A sensor measures the vibration of the centrifuge and trips it when these are above the safe limit. This can be monitor by one of the alternative. A switch, Analogue single etc.
 
Complete automation using PLC.
A Programmable Logic Control (PLC) is used to automate the centrifuge operation along with various processes.
Easy access to basket, bottom trough and inside parts for effective cleaning, inspection and validation.
Unobstructed approach to the basket allows speedy and effortless changing of Filter media (applicable only for bottom discharge machines).
Outer case can be opened without disconnecting process connections.
Outer case opens sufficiently to allow vertical lift of basket and bearing housing. This greatly reduces the effort and time required for maintenance.
Technical Specification of Peeler Centrifuge
 
     
 

Sr .No.

Details

Unit

Size and Type of Machine

HPP-630

HPP-800

HPP-1000

HPP-1250

1

   Basket Diameter

MM

630

800

1000

1250

2

   Basket Height

MM

320

400

500

625

3

   Basket Speed

RPM

2400

1900

1500

1200

4

   *Max.Permissible Load /    Volume Under lip

Kg.

40

80

172

324

5

   Centrifugal force

G

2028

1600

1275

1006

6

   Filtration Area

M2

0.63

1.00

1.57

2.45

7

   Length ( L )

M

2.1

2.6

2.9

3.4

8

   Length Open ( L1 )

M

2.5

3.3

3.7

4.5

9

   Width ( W )

M

1.4

1.7

1.9

2.4

10

   Width Open (W1 )

M

2.5

3.0

3.4

4.2

11

   Height

M

1.7

2.0

2.3

2.4

12

   Approx.Empty Weight

Kg

3000

5000

8000

13500

For Lifting Bag Type
 
     

Sr .No.

Details

Unit

Size and Type of Machine

HEL 24”X11”

HEL 36”X18”

HEL 48”X18”

HEL 48”X24”

HEL 48”X32”

HEL 60”X24”

HEL 60”X30”

HEL 24”X11” FBO

1

   Basket Diameter

MM

610

914

1220

1220

1225

1525

1525

610

2

   Basket Height

MM

280

457

457

610

805

610

760

280

3

   Basket Speed

RPM

1400

1000

800

800

800

6650

650

1400

4

   *Max.Permissible    Load/Volume    under lip

Kg.

45

198

285

380

500

600

800

45

5

   Centrifugal force

G

665

508

434

434

434

358

358

665

6

   Filtration Area

M2

0.54

1.31

1.75

2.34

3.07

2.92

3.65

0.54

7

   Length ( L )

M

1.5

2.1

2.5

2.5

2.5

2.85

2.85

1.7

8

   Width ( W )

M

1.3

1.5

2.1

2.1

2.2

2.2

2.2

 

9

   Height Lid Close    (H1)

M

0.7

0.95

1.1

1.3

1.45

1.2

1.35

0.75

10

   Height up to Hook    (H2)

M

1.4

1.95

2.05

2.5

2.9

2.8

3

1.35

11

   Height Lid Open     (H3)

M

1.5

2.05

2.45

2.7

3

3

3.2

1.47

12

   Damper/Spacer    Height

M

0.42

0.34

0.45

0.45

0.45

0.45

0.45

0.40

13

   Approx.Empty    Weight

Kg

725

2250

4000

4250

4700

5500

5800

750

For Bottom Discharge Centrifuge
 
     

 

1

   Basket diameter

mm

1000

1250

1250

2

    Basket height m 500 635 800

3

    Basket speed rpm 1200 950 950

4

    Max. cake load kg 200 394 500
5    Max. cake volume It 200 394 500
6    Centrifugal factor x g 800 630 630
7    Filtering surface m2 1,57 2,47 3,14
8    Length (L) m 2,60 2,85 3,20
9    Width (W) m 1,65 1,75 2,15
10    Height (H1)-closed body m 1,10 1,40 1,50
11    Height (H5) -body open m 1,35 1,65 1,85
12    Knief actuation (H3) m 0,45 0,45 0,75
13    Hopper height (H4) m 0,67 0,75 0,75
14    Height (H5) - body open m 2,00 2,60 2,65
15    Height (H6) -damper + support m 0,25 0,23 0,23
16    Approx. empty weight kg 3700 5000 8000
 
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